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In the long run, forklift parts would wear and must be replaced. Buying brand new parts could become a costly undertaking so another idea is to obtain used lift truck parts. This can save a lot of money eventually. It is a great idea to purchase used forklift parts that have been remanufactured. These parts would guarantee that you are getting components that will work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing broken and worn out components is a more cost effective way overall than rebuilding. With rebuilding parts, just the components which are worn out or broken get replaced, which means that other wearable components could break down soon after purchase.
Remanufactured components are cleaned after being taken apart and have the unusable parts changed. This technique could offer the best assurance for second-hand components. All wearable parts are replaced regardless of age or wear which is one more reason why reproduced components overall function so much better. Whatever part within the part is brand new and this provides much longer life to the used part. Depending on the lift truck parts that are being redone, the cleaning process and the whole remanufacturing process would differ.
Testing and Replacing Components
The engines are cleaned after a complete disassembly. Several engine parts like for instance rings, pistons, spark plugs, filters, valves, and valve springs can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to ensure that there are no oil pressure problems, no leaks, noises or any vacuum.
Transmissions are another thing which is oven cleaned after being disassembled. The transmission is then washed. A comprehensive inspection is done to check for any cracks. Bearings, bushings and seals are all replaced. Typically, the replacement parts utilized on transmission components meet OEM specifications.
Wearable parts
Certain components such as the water pump, torque converters, the alternator, the starter and steer axles could obtain longer serviceability after being remanufactured and having all wearable parts replaced. The electronic control in the electric forklift is maintained by the control card. This particular card can likewise be remanufactured with replacing all aged and worn out parts. Unlike other lift truck parts the control card can only have the worn and aged parts replaced.
OEM Specs
Parts which are remanufactured have to be comprehensively inspected upon reassembly to guarantee they are in good condition before being sold. When acquiring these parts, it is a good idea to be sure that they have undergone all of the proper testing and inspections. On certain bigger parts such as steer axles, engines and transmissions, OEM specification replacement parts should be used.
The forklift dealer could ensure that the parts they have reproduced meet the OEM specifications. This will even guarantee the parts meet industry standards. Lots of details go into remanufacturing used parts. This attention to detail provides more serviceability out of reproduced parts opposed to the components that were just rebuilt.
